How to change the soldering iron tip? (Easy, 2023)

A soldering iron is one of the essential tools for electrical and electronic work. It is used to combine two or more metal components through heating. Due to prolonged use, the tip of the soldering iron may wear or be damaged which can lead to poor performance and difficulty in soldering. In such cases, it is necessary to change the tip of the soldering iron.

Most of the time the due to improper cleaning and frequent use make the tip oxidized, rusted, and contaminated which makes it impossible to create strong soldering joints. This also raises some safety concerns. While changing the tip of the soldering iron you will be required to have some necessary tools like a replacement tip, a pair of pliers, and a damp sponge. You have to remove the old tip and replace it with a new one to improve its performance.

We will go over the procedures for changing a soldering iron’s tip in this article. We’ll also give you complete guidelines on which equipment will be needed, the safety measures to take, and the detailed procedure to change the tip. 

Let’s get started

How to change the soldering iron tip?

Before going into detail about how to change the tip it is important to know why we need to replace the tip of iron. 

Why should we change the soldering iron tip?

There are several reasons why you should need to change the tip of the soldering iron. Before going into detail on how to change the tip let’s see the reasons.

1. Oxidation 

One reason for changing the tip of the soldering iron is severe oxidation. The oxidation can’t be removed by any method that is recommended such as using of wet or brass sponge and for excess oxidation sandpaper can also be used. 

The iron will be oxidized If you don’t clean the iron after every use and store it improperly such as storing it in a wet and dusty area. The functionality of the soldering iron can be affected due to intense oxidation and will transfer improper heat which will lead to weak and unreliable joints. 

If your soldering iron tip is oxidized extremely it’s time to replace the tip.

2. Rust

Rust on the tip can occur due to metal oxidation or exposure to moisture. The iron may lose its capacity to transfer heat effectively due to rust on the tip, which will make soldering more challenging.

Different methods can be used to remove rust from soldering iron tips but if the rust is stubborn and can’t be cleaned from any technique then it’s better to change your soldering iron tip. 

You can protect your iron tip from rusting by keeping it away from a damp environment and saving it properly. 

3. Type of work

Another factor that contributes to changing the soldering iron tip is the type of work you are doing.

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For example, if the soldering iron is used to solder a larger component and if the same soldering iron is used to solder a smaller component can cause damage to the component.

It is important to choose the appropriate type of tip for the specific task at hand, as different tip shapes and sizes are designed for different types of work.

4. Deformation in shape 

Oxidation, corrosion, and rust all these elements contribute to the deformation of shape. The misshaped tip can affect the overall performance of the soldering iron. 

If your soldering iron is exposed to a high temperature this also damages the tip. To address a deformed soldering iron tip, it may be necessary to replace the tip with a new one.

5. Contamination

Contamination of the tip is also an issue that affects the performance of soldering iron and soldering joints. Contamination like flux residue or other material you are working on make forced us to change the tip. 

The contaminated tip of soldering iron leads to poor and weak soldering connection and will affect the overall performance. 

6. Safety  

Safety is also a concern which makes us change the tip of the soldering iron. The oxidized and contamination tip raises potential safety concerns. 

The defective tip can damage the components and lead to inconsistent soldering due to not maintaining the proper soldering temperature. So it becomes a must to change the tip of the soldering iron to create a reliable soldering joint.   

How to change the soldering iron tip

When the tip of the soldering iron wears out or is damaged or the project you are working on needs a fine tip, we need to change it. Now in this section, we will cover the whole procedure and will guide you step by step.

1. Required tools

Before we begin, gathering the necessary tools to change the soldering iron tip is important. The tools required include:

  • New soldering tip: You may buy this online or at any electrical shop. Make sure to buy the appropriate-sized tip for your soldering iron.
  • Soldering iron holder: It is used to hold the soldering iron while changing the tip of the iron.
  • Pliers: Remove the old tip and hold the new one in place while it is being screwed into the soldering iron. For the pliers are used.
  • Cleaned sponge: This will be used to clean the tip after being installed.

2. Safety precautions

To avoid accidents and injuries, it’s essential to take basic safety measures before attempting to change the soldering iron’s tip. The safety precautions include:

  • Make sure to unplug the soldering iron and wait for it to cool down before changing the tip. This will help you to avoid eclectic shock and burns.
  • Try to wear gear such as gloves to protect your hands from burns.
  • Work in well-ventilated areas to avoid any harm and mishaps. 

3. Step by step guide 

Now we have all the necessary tools, and we also take safety precautions, we can begin the process of changing the tip of the soldering iron tip. 

  • To remove the old tip from the soldering iron, use the pliers. If the old tip is stuck, heat it first before removing it with pliers.
  • To clean the soldering iron, use a cleaning sponge. Any solder or dirt on the iron should be cleaned off at this point.
  • With the help of the pliers, screw the new tip into the soldering iron. Avoid overtightening the tip as this may cause damage.
  • Once the new tip is installed it is ready for soldering.

Conclusion 

Changing the tip of soldering is a simple process that can be done by anyone with the right tools and safety precautions.  

The oxidized and rusted tip, type of work, deformation of shape, contamination, and safety concerns are the reasons that allow us to replace the tip of an iron. The oxidized and rusted soldering iron tip can result in poor heat transfer, and can even damage the component. 

The steps provided in the article will help you to change the tip of the soldering iron. First, you have to unplug the soldering iron, with the help of pliers remove the old tip and replace it with a new one. 

Changing the tip can save you money and will experience the smooth soldering process. By changing the tip, you can extend the life of your current soldering iron rather than having to buy a brand-new one.

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